In order to connect end wires into a single, seamless, and efficient wiring solution, a butt splice connector is used. In the electrical industry, a butt splice connector is also referred to as a “barrel splice.” When two wires are connected end on end, an electrical current can safely flow from one to the other thanks to a butt connector from Electrical Basics. An electrical connection between two different wires is meant to be seamless. With an insulated butt connector, solid or stranded wires can be securely spliced together. The butt connector’s construction enables the connection of multi-conductor cables, whether they are made of fine-strand multi-wire cables or standard class B single-strand wire. An electrical compression connection between two opposing wire ends is made possible by a butt splice connector. In electrical wiring applications, butt splice connectors are a typical method of joining one wire to another wire. Using Butt Splice Connectors For Electrical Connections Determine What Type Of Butt Spice Connector.Using Butt Splice Connectors For Electrical Connections.WireTwist® - an economical connector similar to the Wire- Nut. Wing- Nut® - these have contoured wings to provide a secure grip and extra torque. Wire- Nut® - the original wire connector, available in five sizes. If you need to remove this wire connector, it should be replaced with a new wire connector because of the expansion. The shell expands when tightening to ensure a secure connection. This is also very commonly used for commercial construction. Twister® - IDEAL considers this the most common wire connector for residential projects. Avoid using the minimum and maximum sizes and numbers. Wire connectors packages show the minimum and maximum wires and sizes allowed. Wire connector size depends upon the wire gauges and number of wires connected together. Ideal Wire Connector Brochure - A complete guide of their wire connector products. Ideal Wire Range Chart - A two page quick reference for matching wire size, number of wires, and wire connector color code. Twist- on wire connectors are available in many different color- coded sizes to allow for different wire gauges and number of wires. IDEAL Industries brand twist- on wire connectors are the most commonly used and will be featured in this article. There are many types of wire connectors, the most common are twist- on. Wire connectors are used to connect two or more wires together. Connector colors and sizes are are not the same within the industry, but they are similar to IDEAL’s connectors. IDEAL Industries provides information on their wire connectors including connector color coding that indicates size. IDEAL Industries first wire connector was called wire- nut®, and had become the trade name for any twist- on wire connector. If the wires in a junction box with push- in connectors need to be modified, the wires in these connectors will probably need to be cut and reconnected with twist- on connectors. Never use push- in connectors in an electrical junction box. Light fixtures use 18 AWG wires which are easy to remove from these connectors by pulling and twisting the wires. They should only be used in light fixtures. It is very easy to connect wires into push- in connectors, but are a major pain to disconnect. Another size connector may be needed to make a proper connection. If it does not stop twisting or if a wire comes loose when pulling in step 6, undo the connection and start over again. The connector should stop twisting after step 5. Lightly pull on each wire to ensure the wires are secured inside of the connector.Insert wires into connector and screw on clockwise until the connector stops twisting.Lead stranded wire(s) beyond the solid wire(s) by about 1/16 inch(1.6mm). Strip about ¾ to 1 inch for more than two wires. Strip wires, usually about ½ inch for two wires.The image to the right is of garage door opener wiring connected with telephone wire butt splice connector. A pliers or crimper can be used to squeeze the top and bottom of the connector together to make the connections. These wires are stripped (or not, see instructions) and inserted into the connectors. The image to the right is a data and butt splice connector that can connect up to three wires. Butt splice connectors are used to connect two or more wires together. These wires are used for telephone, computer data, and garage door opener wiring and are to be used for low voltage only. Data and phone wires are very small in diameter at 22 to 24 AWG.
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